Design 3D Models for 3D Printing & New Prototypes
The manufacturing industry is greatly impacted by 3D printing all over the globe.
Initially, 3D printers were used for prototypes and model production by large corporations. But as the prices of the printers dropped, small corporations are also actively participating in this design practice.
Prototype creation has lately become more affordable. It also facilitates great flexibility that hasn’t been provided ever before. This new way of building products has caught the attention of engineers and designers worldwide. Henceforth, it’s set to emerge as a new normal in the mainstream industry.
3D printing is gaining constant popularity to create prototypes. We bring you a guide to explain the advancements made to the traditional prototype printing system. Let’s have a look at the updates and the reasons why they are good for the world.
3D Model Design for 3D Printing and New Prototypes
- Use of Digital Thread Throughout the Process
Earlier, prototypes were a way to test the accuracy of the design. While that remains the same, there’s an addition of the element of flexibility at this stage. The traditional manufacturing process has various stages. These stages are dependent on the digital 3D models for 3D printers.
However, they come with some limitations.
First, the prototype does not have similar capabilities and models like that of the final product. It means it doesn’t provide enough opportunities for accurate design and testing.
In the current prototype design process, it’s possible to use the digital thread in the entire process. It offers more accurate and well-built models.
- Manufacturing as a Service (MaaS)
You must be familiar with the term SaaS (Software as a Service). Let us introduce you to the term MaaS (Manufacturing as a Service). Companies with completely-built infrastructure are known for contributing to multiple designs and production attainment for several clients.
Companies have grown to use rapid tooling services today. There are several resources available online to help you understand the manufacturing process and improve it. Manufacturers have quicker upgrades and a significant ability to facilitate quality work without making any changes to their business model. 3D printing makes manufacturing more accessible using MaaS.
- No Need to Switch System for Different Types of Products
Manufacturing operations are not the most efficient ones. Manufacturing utilization is 75% in the USA alone. It indicates that one-fourth of the materials and processes are not efficient to use. It’s because of the traditional production methods such as die-casting and injection modeling. The usage of specialized systems makes 3D printing less versatile.
On the contrary, 3D printers can print 20 different types of products. It can also print one after the other rapidly, eliminating the need of switching the system. It turns out to be a big improvement in the traditional printing model, as it increases the utilization percentage of the entire manufacturing process.
- Creating Products as a Whole
Innovation in prototype-creation is essential to make improvements in 3D printing. In the traditional process of manufacturing, different parts are assembled to create the final product. 3D printing crosses this limitation. It facilitates building complex and valuable products without the assembling of design elements.
The fewer restrictions on a design project allow the engineers and designers to think freely. One may witness the companies pushing their boundaries and creating products, around the globe. A single 3D machine is providing a solution for complex products.
An example of this change is seen in the printing of medical devices. From titanium skull plates to other medical equipment, the new technology of 3D printing is offering the ability to create prototypes without any constraints. In fact, online 3D modeling is being introduced to make the processes even more convenient.
- Reduce Material, Time, and Labor Wastage
All over the globe, companies are chasing one another to get the most efficient results. Acting responsibly towards the environment gives plus points to companies in this competition. This way, they can also save costs and improve revenue. And 3D printing is a great way to reduce wastage of materials, time, and labor.
3D printing reduces manufacturing wastage to 10% from 21%. You can efficiently reduce the carbon footprint while using 3D printing for product prototypes.
It’s possible because the new 3D printing process consumes less energy and requires less operating power. Secondly, it requires less material for building test design. Finally, less labor is required in 3D engineering software as it makes modification and re-creation of design easy.
The recent updates in the 3D printing world are making technology useful for private individuals and small companies. Since it’s becoming popular day by day, expect more advancements in the 3D printing industry.
To get assistance with 3D product modeling, reach out to us at Karma Product Development. Our product development experts will help you to get on terms with this new technology. Contact us right now!